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New Engine
Straighter exhaust ports and extended center rib for intake ports to improve low to mid range engine response
Revised ignition timing and rev limiter setting for improved high rpm and over-rev performance
New clutch plate design and improved clutch spring material for better clutch action and feel
Improved throttle valve design and new stainless-steel throttle cable designed for low-friction throttle operation
Shot-peened 3rd and 4th transmission gears for increased durability
Stronger reinforced airbox design for increased durability and improved intake seal
New-design oil filter cover for simplified oil change maintenance - cover can be removed without removing the water pump cover or draining
coolant
Larger radiators for increased cooling capacity and more stable engine operating temperature - radiators are 40mm longer with 17.8% larger
core area
More durable muffler construction with improved packing
New Chassis
Steering head wall thickness increased from 2.6mm to 3.2mm for increased rigidity and improved handling performance
New low-friction fork oil seals for smoother action throughout the fork stroke
On-the-fly clutch lever adjuster added to clutch lever perch for rider convenience
New front brake lever shape for improved rider feel
Improved seat cover material for better rider grip and new seat foam material for improved comfort and durability
Wider handlebar mounting position for increased handlebar strength and bending resistance
Front fork clamp bolt position relocated to left/right sides for easier fork maintenance
Key Features
Compact 249cc, 4-stroke, liquid-cooled, DOHC, 4-valve engine - designed for easy-to-ride 4-stroke power
Advanced 4-valve cylinder head design with narrow 25-degree included valve angle and titanium valves
Cam profiles selected for a wide powerband with strong peak power
Composite-plated aluminum alloy cylinder for increased durability, optimum engine cooling and operating temperature
Forged, 2-ring piston designed for maximum oil retention and minimal wear, plus tin plating for added durability
Keihin FCR37 carburetor with throttle position sensor and accelerator pump
Automatic decompression system for easy kick starting
Semi-dry-sump lubrication system features separate oil chambers for the transmission and crankshaft using the transmission as the oil sump,
allowing low crankshaft placement, reduced engine height and a low center of gravity
AC-CDI ignition system with two ignition maps automatically increases engine idle speed to reduce engine brake effect
Five-speed transmission featuring a ratchet-type shift mechanism designed for light shifting effort
Magnesium cylinder head, generator and outer clutch covers minimize overall engine weight
Lightweight exhaust system features a titanium and stainless steel construction, plus a repackable aluminum/stainless steel muffler
Lightweight perimeter-type frame with D-shaped upper spars that contribute to a slim design and improved position and rider mobility
Slim bodywork allows greater freedom of movement for the rider
Kayaba 48mm inverted, bladder-style front fork with special valve system to optimize internal pressure and damping performance throughout
the stroke
Kayaba reservoir-type rear shock absorber with 16-way adjustable compression and rebound damping
Rear linkage system places the suspension load on the swingarm instead of the frame to reduce frame weight, and allows smoother movement of
the rear shock and linkage for improved rear wheel traction
Aluminum swingarm with tapered hydro-formed beams, forged axle holder, plus cast and forged linkage components
Front disc brake system consists of a dual-piston caliper with 27mm pistons, master cylinder with large 11mm piston and thin Kevlar brake
line for reduced weight and progressive brake feel
Lightweight rear brake system includes a dual piston caliper with 25.4mm pistons and durable forged brake pedal
Aluminum skid plate with plastic side guards and aluminum engine mounting plates
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